PEKO: Your Go-To for Custom Machine Automation Solutions
At PEKO, we don’t just build custom automation equipment—we also have a full staff of engineers available to support you with a range of automation engineering services. With over 50 years of experience, we’ve honed our expertise to provide you with custom automation solutions that will transform your manufacturing operations. Our dedicated team of engineers specializes in mechanical, electrical, software, and controls engineering, ensuring that every aspect of your machine automation project is meticulously crafted to meet your specific needs. Whether you are looking to upgrade existing systems or implement entirely new automation strategies, PEKO is your partner in achieving operational excellence and remaining competitive in today’s fast-paced manufacturing landscape.
Expert Machine Automation Support for Complex Applications
PEKO stands at the forefront of automation and robotics, leveraging significant experience to deliver custom automation engineering services that cater to the unique requirements of your manufacturing processes. Each automation solution we develop is meticulously crafted to ensure precision and alignment with your operational goals. Whether you need simple single stations or complex, turnkey machine builds involving multi-component integration and assembly, our commitment to driving efficiency and productivity is evident in every project we undertake.
Our holistic approach addresses every facet of the automation process, with specialized expertise in the planning, engineering, manufacturing, and integration of custom machine automation solutions. From the initial design review to the final build, we engage in a collaborative process that allows us to gain a thorough understanding of your specific requirements. This enables us to develop custom automation equipment, including robotic integration, material handling applications, and other advanced high-level automation systems, that are specifically optimized for your application.
All systems are engineered with compatibility in mind, working seamlessly with all standard software systems and hardware platforms. This ensures scalability and futureproofing, facilitating a smooth transition to your new automated system that minimizes downtime and maximizes ROI. We also utilize small-scale prototype models and concepts when required for critical aspects to effectively mitigate risk and ensure the delivery of reliable, tested, and trusted robotics and machine automation that not only meet industry standards but also set new benchmarks for performance and efficiency.
Our Comprehensive Range of Automation Engineering Services
Discover the full potential of your automated systems with PEKO’s comprehensive automation engineering services. We leverage cutting-edge technologies and innovative engineering practices to deliver high-performance, efficient, and scalable automation solutions.
Design Review & Critical Parameters: We kick off our partnership by assembling a multi-disciplined team of engineers, each bringing their unique expertise to perform a detailed assessment of your design, scrutinizing each aspect for quality, efficiency, and safety. During this review, we work hand-in-hand with you to fully grasp your technical needs and assess your current processes. This collaborative effort helps us pinpoint the critical parameters required for successful implementation of your automated system. We then offer you tailored recommendations to achieve optimal machine automation, seamlessly aligning your design with production requirements and project specifications.
Controls & Automation Engineering: We excel in engineering advanced control systems that form the “brain” of your machinery, offering tailored solutions to meet your unique performance and scalability requirements. Harnessing the latest in machine automation technology, our experts engineer these systems to deliver unparalleled precision and efficiency in your operations, applying their deep understanding of the automation process to every project. Every element of your control systems is meticulously selected and integrated to function cohesively, encompassing a wide range of components such as programmable logic controllers (PLCs), human-machine interfaces (HMIs), robotics, sensors, and more. This careful orchestration guarantees that all parts work together seamlessly and your machinery operates at its highest potential.
Mechanical & Electrical Engineering: We can also help craft highly efficient mechanical components, assemblies, and systems needed to transform your automation ideas into reality, making sure physical elements like linkages, actuators, mechanisms, and structural components integrate seamlessly into the overall system architecture for cohesive and efficient operation. Key services include mechanical design, CAD drafting, 2D and 3D modeling, GD&T, structural analysis, FEA, risk assessment, DFMA, documentation development, and tooling design. We also develop the advanced electrical systems needed to safely and reliably power your automated machinery, focusing on seamless integration between robotics, mechanical, and control components. This includes requirements development, electrical schematics, control panel layout, panel/sub panel wiring, and machine electrical integration.
Prototype Development: Upon approval of your design, we employ advanced machining and fabrication techniques to build prototypes of your machine in our state-of-the-art NPI facility. Our manufacturing capabilities include CNC milling, turning, welding, sheet metal fabrication, and more, allowing us to tackle even the most intricate and critical components in-house. Throughout this iterative process, we work closely with you to refine and enhance your design, ensuring the final product delivers superior form, fit, and function. We also perform extensive testing and debugging to confirm your exact specifications are met and the machine operates as intended. The result is a meticulously documented design, complete with engineering drawings, detailed specifications, schematics, and a BOM.
Factory Acceptance Testing: Before leaving our facility, your machine will undergo rigorous factory acceptance testing, or FAT, to ensure it meets your expectations and performs as intended. This critical checkpoint serves to verify your machine’s functionality, performance, and safety features, as well as adherence to industry standards and regulations, providing you with peace of mind and confidence in your investment. Our test engineering team works hand-in-hand with you to establish final testing protocols and acceptance criteria right from the outset of our partnership. Any issues identified during FAT are promptly addressed and resolved, ensuring that your machine is fully optimized and ready for production.
Machine Manufacturing: We enhance our machine automation engineering services with a strong foundation in custom machine building. Our vertically integrated contract manufacturing and assembly capabilities enable us to execute repeat builds of your design, scaling production of your machine automation solution and facilitating continuous improvement over time. Our specialized expertise, advanced technology, and ample resources position us as a trusted partner capable of handling your automation project in its entirety. Additionally, all finished builds ship directly from our state-of-the-art Rochester, NY facility to your workshop, facility, or production line.
Why Choose PEKO for Custom Automation Engineering Services?
When you choose PEKO for your automation engineering services, you tap into a wealth of knowledge and experience that spans decades. Our commanding knowledge and unwavering commitment to excellence ensure that every solution we provide is a masterpiece of engineering prowess, meticulously crafted to propel your operations into the forefront of technological innovation.
- Engineering Expertise: Our strong roster of mechanical, electrical, and controls engineers bring years of experience across diverse systems and platforms and are equipped with the necessary tools and resources to excel in their work. We prioritize their professional growth through ongoing education and cross-training, empowering them to participate effectively at many levels of the process and tackle complex automation challenges that others often struggle with. This approach ensures we deliver innovative, practical solutions that help you streamline processes, lower costs, and enhance efficiency, all while meeting your unique requirements.
- Diverse Experience: Our exceptional adaptability and proven success across diverse high-tech industries, like industrial, defense, aerospace, electronics, telecommunications, semiconductor, medical, life sciences, and renewable energy sets us apart. We’ve collaborated with pioneering start-ups and Fortune 500 OEMs alike, delivering cutting-edge solutions for custom automation equipment, automated test systems, automated assembly machinery, and more. We integrate the latest advancements in automation, robotics, material handling, machine vision, and Industry 4.0 technologies to build future-proof systems that elevate your competitiveness.
- Client-Centric Approach: We understand that in the dynamic world of machine automation, one-size-fits-all solutions simply won’t cut it. That’s why we take a highly personalized, partnership approach to our automation engineering services, becoming an extension of your organization and tailoring our solutions to seamlessly align with your unique production challenges, operational requirements, and long-term strategic goals. With our partnership approach, you can rest assured that your automation initiatives are in the hands of a team that truly cares about your success and will go above and beyond to exceed your expectations.
- Stringent IP Protection: We take pride in our role as trusted partners, not product owners. PEKO does not own, has never owned, nor do we seek to own, any products and you can rest assured every machine we develop belongs solely to you, our valued client. To ensure the highest level of confidentiality for your intellectual property (IP), we provide NDAs for all projects and have implemented comprehensive security measures at all levels of our organization. This commitment to protecting your proprietary information allows you to collaborate with our skilled engineers openly and securely throughout the machine automation process.
- Single Source Supplier: We take full ownership of your project, offering a comprehensive, cost-effective, and reliable solution for all your automation engineering and manufacturing needs under one roof. Our vertically integrated operations, state-of-the-art facilities, and in-house expertise enable us to guide your project seamlessly from concept to implementation. Our turnkey solution streamlines the entire process, reducing the complexity, cost, and uncertainty of managing multiple vendors and ensuring your cost, quality, and delivery goals are met. Services include design optimization, control system development, mechanical and electrical engineering, prototype fabrication, system integration, testing, and full-scale manufacturing.
- Program Management: Our program management is at the cornerstone of every successful project. That’s why each project is spearheaded by a dedicated Program Manager, who serves as the central hub for all internal and external communication throughout the project lifecycle. Their deep industry knowledge and extensive experience enable them to anticipate potential roadblocks and implement preemptive measures, ensuring that your project remains on track and aligned with your cost, quality, and delivery objectives. They leverage cutting-edge methodologies and tools to streamline processes, enhance transparency, and facilitate informed decision-making.
Take the First Step Towards Machine Automation Excellence
At PEKO, we go beyond merely building machines; we are committed to collaboratively engineering solutions that drive your future success, empowering you to take your manufacturing operations to the next level. If you are prepared to delve into the ways our automation engineering services can enhance and revolutionize your manufacturing processes, reach out to us today for a consultation. Together, we’ll pave the path towards operational excellence and sustained success.