Electromechanical Assembly Solutions for Complex System Builds
PEKO offers electromechanical assembly services that seamlessly integrate mechanical systems, electrical components, and precision-built subsystems into fully functional, tested, and verified assemblies ready for integration into higher-level builds. From complex subassemblies to complete turnkey builds, we support OEMs developing complex equipment, critical subsystems, and other high-tech systems with custom, production ready solutions built to exact specifications.
- Complex electromechanical assemblies engineered for demanding applications
- Full integration of fabricated parts, wire harnesses, motion systems, and controls
- Flexible, scalable solutions for prototype to low- to medium-volume production runs
- Trusted by OEMs building complex capital equipment and automation platforms
What Distinguishes PEKO From Other Suppliers
- Seamless Electromechanical Integration: We bring together in-house fabricated mechanical components with electrical wiring, motion systems, and control technologies to create fully integrated solutions—ready for higher level assembly or deployment.
- Program-Based Manufacturing Approach: Every project is approached with a customized manufacturing plan, ensuring scalability. Our dedicated work cells, thorough documentation, and meticulous quality control ensure optimal efficiency and precision at every stage.
- Built for System-Level Applications: PEKO specializes in complex assemblies that go beyond the capabilities of general contract manufacturers. We focus on high-tech equipment, automation platforms, and intricate subsystems designed for demanding applications.
Why OEMs Outsource Electromechanical Assembly to PEKO
- Vertically Integrated Capabilities: Many OEMs struggle to find suppliers who can deliver both mechanical assembly and electrical integration. PEKO bridges that gap with full in-house capabilities, from sourcing, fabrication, and tooling to final testing and delivery.
- Strategic Offloading of Subsystems: PEKO serves as a trusted partner to take on complex electromechanical assemblies and subsystems—freeing up your team and facilities to focus on high-level integration, configuration, and delivery of your finished products.
- Engineering, Prototype & NPI Support: From early-stage collaboration and prototype development to full-scale production guidance, our engineers deliver actionable insights that enhance manufacturability and ensure high-quality, cost-effective assembly.
- Stringent Compliance Requirements: PEKO ensures full traceability and regulatory compliance with detailed documentation, including test records, inspection reports, and assembly traceability—meeting the strict standards of regulated industries.
- Assemblies Require Functional Testing: Every electromechanical assembly undergoes rigorous functional testing before it leaves our facility, including power-up verification, I/O checks, diagnostics, and basic debug, to ensure that each assembly works as intended.
Our Electromechanical Assembly Process
Whether you require simple integrations or complex, multi-functional systems, we have the expertise and capability to deliver. Our proven electromechanical assembly process includes:
- Engineering & Design Assistance → Our cross-functional electrical, mechanical, controls, and manufacturing engineering teams work in tandem to align with your design intent, ensuring ease of integration, routing, manufacturability, accessibility, and testability.
- Sourcing & Inventory Management → We offer full BOM management—sourcing everything from motion hardware to electronic components—and ensure materials are tracked, stored, and delivered to the floor without delays. We also offer consignment options if desired.
- Custom Assembly Work Cells → Each program is supported by a dedicated work cell designed to match the volume, complexity, and configuration of your assemblies, allowing for controlled staging, routing, torque management, and real-time documentation.
- Testing & Verification → Before any assembly leaves the floor, it undergoes rigorous inspection and testing, including power-on, basic diagnostics, and configured functional checks, to verify performance, reliability, and compliance with all technical requirements.
- Packaging & Logistics → After final testing, each assembly is kitted and packaged using custom methods and discreet labeling. We can deliver to your final integration site, staging warehouse, or direct-to-customer, depending on your shipping and handling needs.
Our Electromechanical Assembly Expertise
PEKO is a long-standing electromechanical contract manufacturing partner, providing a single point of purchase for OEMs with complex assemblies. Our experience includes:
- Turnkey Systems – End-to-end assembly solutions including procurement, fabrication, system-level integration, functional testing, packaging, and delivery.
- Subassemblies – Precision electromechanical components, subassemblies, and modules built for seamless integration into larger, more complex systems.
- Partial & Full Box Builds – Custom sheet metal enclosure assembly, including panel builds, internal wiring, hardware mounting, and interface integration.
- Chassis & Rack Panel Wiring – Installation of components on structural frames, panels, and rack mount systems, with organized cable routing and fastening.
- Front Panel Assembly – Integration of UI elements such as displays, buttons, switches, and interface components to form control or user-interface panels.
- Board-Level Assembly – Mounting and connection of PCBs within mechanical assemblies, including standoffs, connectors, and cable termination.
- Optical Assemblies – Precision integration of fiber optics, lenses, sensors, and optical alignment mechanisms into electro-mechanical housings.
- Console Assemblies – Assembly of operator consoles, integrating display units, keyboards, touchscreens, and peripheral interfaces.
- Electrical Assembly – Electrical component mounting, wiring and interconnects, cable routing and termination, connectorization, bonding, grounding, and ESD protection.
Electromechanical Assemblies Built for Demanding Industries
PEKO’s electromechanical assemblies are engineered to meet the complex, high-performance requirements of OEMs and capital equipment manufacturers across a wide range of industries and applications.
- Industrial Automation → Subassemblies and integrated modules for robotic systems, conveyors, material handling platforms, and industrial control units.
- Medical Devices & Equipment → Motion-enabled assemblies, cable systems, and custom enclosures for diagnostic instruments, lab automation, and imaging equipment.
- Semiconductor Equipment → Cleanroom-compliant, precision assemblies to support various tools used in wafer processing, photonics, and semiconductor-related systems.
- Aerospace & Defense Assemblies → Ruggedized electromechanical systems for harsh environments —including motion subassemblies, I/O enclosures, and PDUs.
- Renewable Energy & Power → Power electronics enclosures, control cabinets, and cabling system used in solar, wind, and battery-based energy systems.
- Analytical & Lab Instrumentation → Control panels, motion systems, and electrical enclosures used in high-precision instruments and sensitive measurement equipment.
Let’s Build Together
For OEMs requiring tight integration of mechanical, electrical, and electronic components, PEKO provides a proven platform for complex electromechanical assembly manufacturing. Our vertically integrated capabilities, combined with a program-based approach, ensure high reliability, repeatability, and scalability for low-to-medium volume production.
Ready to get started? Contact us today to discuss your application or request a quote for your next electromechanical assembly or sub-assembly project.